• Prismatic battery AFG production line
  • Blade battery AFG production line
  • Pouch battery AFG production line
  • Cylindric battery AFG production line
Prismatic Battery Formation and Grading Solution
Process Flow
Unique Equipment
Parallel capacity-dividing probe bed
Negative pressure formation Anti-reverse tray design Independent control.
Series Capacity-Dividing probe Bed
Feeding Efficiency ≥ 88%, reducing power costs, Integrated Cabling reduces energy loss by >50%
Series Capacity-Dividing probe Bed
Feeding Efficiency ≥ 88%, reducing power costs, Integrated Cabling reduces energy loss by >50%
60A Current Probe
Contact Resistance ≤ 0.3 mΩ
Lifespan: 30,000 Press Cycles
120A Current Probe
Contact Resistance ≤ 0.3 mΩ
Lifespan: 30,000 Press Cycles
200A Current Probe
Contact Resistance ≤ 0.3 mΩ
Lifespan: 30,000 Press Cycles
Prismatic Battery Constraint Tray
36 Cells/Tray
weight: 0-3T,Customizable
Prismatic Battery Injection-Molded Tray
36 Cells/Tray, Customizable
Blade Battery Formation & Grading Solution
Technical Features
The power unit is modular design, easy disassembled and repaired;
Photoelectric switch detector for tray;
Security door/observation window configured.
Protection Parameters

Cell Temperature Monitoring

Accuracy±0.5℃ , stabilization time <8s for temperature changes within 2℃

Alarm Signals

Ionic smoke detector + CO smoke detector + ambient temperature sensor

Ambient Temperature

PT100 temperature sensor

Smoke Sensor

Response time ≤3s, operating voltage DC24V, operating temperature: -10℃ to 55℃


Probe bed

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Integrated power supply and probe bed design.Supports quick model switching for battery thickness and length.


Equipped with intelligent fire protection system.Custom nozzle structure solves issues of short lifespan and poor airtightness.   


Negative Pressure Assembly

Switching Box

Pressurizing Cylinder

Probe Assembly

Negative Pressure Nozzle

Limit Switch

Positioning Block

Positioning pin

Testing device



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Blade Battery Negative Pressure Cleaning device


Integrated power supply and probe bed design.Supports quick model switching for battery thickness and length.

Equipped with intelligent fire protection system.Custom nozzle structure solves issues of short lifespan and poor airtightness.




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Blade Battery Measurement device


Wire alignment and calibration functions.Customized design with multi-channel automatic calibration.

High-precision instruments with wide measurement range.

High-power supply meets large-current calibration demands.Overcurrent and short-circuit protection.



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Blade Battery Leak Testing device



Automatic leak detection.Compatible with batteries within a certain range.


Pouch Battery Formation and Capacity Grading Solution
Process flow
Advantages
Capacity Grading
RGV fully automatic loading/unloading;
Independent control for each press machine;
Real-time data upload & backup;
Comprehensive safety protection system;
Multiple NG re-test strategies;
Optimized heat exhaust duct design;
Formation Process
Hot-press formation & cold-press shaping;
Overhead crane fully automatic loading/unloading;
Independent control for each fixture;
Real-time data upload & backup;
Servo motor or pneumatic cylinder pressing;
Comprehensive safety protection system;
Multiple NG re-test strategies;
Related equipment
Pouch Battery Capacity Grading Press bed
Integrated design with high space utilization efficiency;
Precise temperature control (25±3°C) in grading zone;
Easy maintenance without interrupting production;
Comprehensive fire protection system for enhanced safety.
Charging Metering Inspection device
Customized multi-channel auto-calibration capability;
Integrated high-precision multimeter with wide measurement range;
High-power discharge power supply for large-current calibration requirements;
RGV automated calling/auto-calibration with wireless communication.
Bilateral Clamping Press for Grading
Dual positioning mechanism with accuracy ≤ ±1mm;
Integrated smoke detection & ambient temperature monitoring;
Compatible with both same-side/opposite-side tab pouch cells;
Supports rapid model changeover;
Meeted for high-current testing requirements.
Battery cell tray
16-24-32... PCS cell / tray
Unilateral Current Clamp
30-400 A
Cylindrical Battery Formation and Grading Solution
Unique equipment

Capacity Grading

Formation Process

RGV fully automatic loading/unloading;

Independent control for each press machine;

Real-time data upload & backup;

Comprehensive safety protection system;

Multiple NG re-test strategies;

Optimized heat exhaust duct design;

Hot-press formation & cold-press shaping;

Overhead crane fully automatic loading/unloading;

Independent control for each fixture;

Real-time data upload & backup;

Servo motor or pneumatic cylinder pressing;

Comprehensive safety protection system;

Multiple NG re-test strategies;

Technological process

Cell Tray

Feeding

High Temperature

static

Vacuum
Formation

OCV

Room Temperature

static

Capacity

Grading

Room Temperatur

static

OCV/

DCIR

Sorting

Unique equipment
Cylindrical Battery Formation/ Grading Cabinet
· Formation cabinets are arranged in layers and stackable;
· Probe beds feature power and air cutoff protection;
· Each mechanical unit is independently controlled by PLC;
· Probe components allow visual disassembly and assembly;
· Automatic shutdown for abnormal single-cell channels.
Fire Protection System
· Fire control system response time ≤ 3 seconds;
· Equipped with visual (light) and audible alarm functions;
· Integrated with the factory's central fire protection system.
Water-cooling parallel grading probe bed
· Customizable number of channels per layer in the probe bed cabinet;
· Internal components (probe assemblies) of the mechanical unit can be disassembled and maintained from the rear side of the cabinet;
· Equipped with temperature and smoke monitoring functions, etc.
Cylindrical series formation probe bed
· Customizable number of channels per layer in the probe bed cabinet;
· Internal components (probe assemblies) of the mechanical unit can be disassembled and maintained from the rear side of the cabinet;
· Equipped with temperature and smoke monitoring functions, etc.
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