• Battery Pack Automated Production Line Solution
  • Battery PACK Integrated Test Line Solution
Battery PACK Automated Production Line Solutions
Process
Specialized Equipment
KBK lower case loading spreader
AGV transport cart arrives at designated position to receive PACK. Operator uses spreader to lift PACK and place it on empty cart.
CCD Inspection
Case gluing inspection, PACK precise positioning;2KW pixel camera for high-precision addressing and accurate alignment.
Battery Pack Unloading Station
AGV transport cart arrives at designated position. Spreader lifts PACK and places it on unloading pallet.Interlock function, laser distance measurement, infrared positioning
AGV & Cart/Fixture Pallet
AGV transport carts adopt lifting positioning design for precise PACK positioning;
Gripper Module
Grippers enable independent clamping, with freely adjustable compatibility range, for module gripping.
Robotic auto-tightening
At AGV transport cart & PACK auto-tightening station, 6-axis robot enables automatic screwdriving and locking.
Battery PACK Integrated Test Line Solution
Layout
Battery PACK integrated test line is composed of air tightness test station, EOL test station and DCR test station. It is mainly used for battery pack insulation voltage test, BMS communication test, DCR test, water-cooled box airtightness test, battery pack total voltage test and other performance verification tests.
Air tightness test (Water cooled & box)
Water-cooled housing & air-tight test all-in-one machine；
Battery pack press module；
Air tight low voltage wiring harness adapter box；
Harness homing detection module；
EOL1/ EOL2 Test
Dual channel EOL test system；
Battery pack press module；
EOL high and low voltage wiring
harness adapter box；
Harness homing detection module；
Battery pack safety detection module；
Battery pack static function detection module；
Battery pack dynamic function detection module；
DCR test
DCR test system；
Collision detection module；
DCR high and low voltage harness adapter box；
Harness homing detection module；
Safety monitoring (temperature detection, smoke detection)；
Advantages
Hermetic test enclosure design reduces gas flow interference and improves hermetic test accuracy.
Air-tight press design to avoid expansion during Pack test.
EOL test has airtight wake-up function.
Realize automatic insertion, automatic testing, no manual intervention.
One-stop solution of PACK offline function comprehensive test.
Compatible with multiple battery production tests.
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